removing the body from a club car golf cart

Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. These screws are located on the top, bottom, and front of the body. Loosen the four bolts in the front and back using a T-30 bit. The OBC is used to tell your Club Car supplied charger when to turn on and off. I needed to swap out a blown motor on my Club Car and googled this thread. You probably wouldn't even need jackstands. How To Prevent Your Car From Sliding On Ice. $17.95. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. However, its worth noting that they are more toxic. i have already paid for my lessons so why should the next guy. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Find a gas tank hose that is long enough to fit into your golf cart. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Let us know if you have any questions. Copyright 2023, arsearchinc - All Rights Reserved. Move a compressed air pump over this area and scrub it downwards. In this case, give a drying time of about half an hour before you apply the second coat. Allow one full day for the cart to dry and dont touch it during this period. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Remove the seatbacks off from the rear seat. Put cart in reverse. I wish I was able to do it myself. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Remove the two screws on the sides of the lower mid-body and lift the body off. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. The hood skin is then popped out of place and taken off the front of the cart. The Callaway Epic Max Driver is a respected driver that came out in 2021. Matching Vinyl Upholstered Seats. : Club Car Body Kits EZGO Body Kits Yamaha Body Kits Fender Flares. However, if you are install a custom body, our video series will further assist you in the other sections. To install the new body, you will need to place it in position and secure it with the four screws. Once the bolts are removed, you can lift the body off the chassis. Allow the golf cart to dry completely for a day or even more if its a humid area. 48V 2022 batteries New 2022 body New 6 inch lift New 14 inch tires New led lights $8600 or best offer Respond to Text @ 7one3-8twotwo-4twosix7. I believe there was some trick photography involved. Maintenance and service manual owner's. Web a club car parts diagram is a visual . Allow the cart to air dry or dry in the sun completely. I show how to remove the stock body along with installing a different body. Lift the body from the hinges and take it off the cart from the front. Four 12v Deep Cycle Batteries and 48-V . Taking the controller out is a pain in the ***. Custom Formed, Hand-Laid Fiberglass Front and Rear Body. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. A strap can . Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. Add more plastic to bond both the points. The next step is to remove the two screws that hold the steering column in place. It is attached to the golf cart with four metal brackets. pull the rear body off by sliding it forward, lifting, and removing it. That looked to easy. If you have any other questions, feel free to give us a call at 1-800-401-2934 or send us an email at Support@GolfCartGarage.com. 3. Its not perfect but it looks good. Free shipping. These screws are located on the front of the vehicle, near the bottom. Here is my plan. orders are taking longer than normal. All Rights Reserved. Next, Drill the pop rivet near the forward-reverse handle. It is on one of the small connectors of the solenoid. Free shipping. Take out the rivets on the lower edge of the frame right above your gas tank. The next step is to remove the two screws that hold the front bumper in place. Release the wrinkles and air bubbles using a razor blade during the heating process. A golf cart lift kit is a device that raises and lowers the golf cart. Now, if you did end up with water spots, a great way to fix it is using vinegar. Consider using an air compressor on tight areas if needed. Remove hinge clips from bottom . Fix the cable in place by tightening the nuts at the end of the cable. Use a plastic welding kit to melt the plastic. Available in 48v AC Drive Electric or Gas Models. The next step is to remove the four screws that hold the body in place. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your Order . Precedent rear body section: Golf Carts and Parts: Removing rear body of a 2001 electric Club Car: Electric golf carts: Direction on removing Front and Rear Body: Gas Yamaha: Removing body of Precedent for paint: Electric Club Car: removing rear body: Gas Club Car $17.65. For a better experience, please enable JavaScript in your browser before proceeding. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. Remove the negative cable from your battery. . 2. removal of the reverse switch cover, which Barry does by unscrewing the That means that I am awarded a small commission for purchases made through them, at no added cost for you. You can give the plastic golf cart body a classic green or white paint. It's pretty easy to remove a Club Car Body. Apply the trim coat on the desired areas. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. Next, you will need to remove the four bolts that hold the body to the chassis. It is used on Club Car golf carts to indicate that the cart has two seats. There is no need to rub the wipe more than once in the same area. 2. Nope thats exactly how I remove my body. You really have gone above my greatest expectations. . Club Car Golf Cart - $8,600 . Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. Send a private message to 93yellowclubcar, https://www.manualslib.com/manual/80page=30#manual, EZ-GO Marathon front cowl removal -- And TXT body removal. Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Except I do remove the 4 bolts that hold the rear roof supports. Or use a floor jack and a block of wood to jack up the rear. Drill the pop rivets across the top behind the steering wheel. Officially Licensed Ford Mustang Badging. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Need Info on Club Car Body Removal Cartaholics Golf Cart Forum from www.cartaholics.com. That doesn't mean there isn't one though. Painting. Web get the best deals for club car ds body at ebay.com. Disconnect pack positive and pack negative connections. link to Callaway Epic Max Driver (Specs Guide). Drying can take a long time in humid areas. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Carbon-Fiber Styled Grill w/ Mustang "Pony" Emblem. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Position the cart so that the rear end of the passenger side is upward. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. Taking motors out is cake. 3. These screws are located on the front of the vehicle, near the top. Here's a couple diagrams that show all the bolts and mounting points. It is attached to the golf cart with two metal brackets. Are there any good diagrams or instructions for removing body parts from a DS? You are using an out of date browser. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. A long pry bar; An old towel; Air blow gun . Put your movement switch in the neutral and service positions. Mark the area where the wrap gets covered over by the charging socket. Remove the engine by un-attaching its straps and screws. Wired black and grey wire to neg terminal of the battery pack and the batteries charged great. DS body removal Electric Club Car. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Clean and tighten the battery terminals Lubricate the shift cable pivots, and front suspension ELECTRIC VEHICLES Check and water batteries Examine for worn cables, replace as necessary Clean and tighten the battery terminals and battery hold-downs ALL VEHICLES Drive the car and listen for unusual noises and proper steering and braking Shop Club Car Golf Cart Parts. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Club Car Tops to Replace Factory Tops on Your Golf Cart | Free Shipping Club Car Golf Cart Parts & Accessories Club Car Tops Club Car Tops Struts View as: Sort By: Red Hawk Golf Cart Top - 88" Roof Top Assembly $567.99 - $647.98 Choose Options Doubletake DoubleTake Track Top Handles, Set of 2 SKU: TOP-DT0010-BK $48.99 Add to Cart Doubletake Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. Wow - don't even have to remove the top. Lift the seat and remove it from the cart. This will make the armature hang out. 1-48 of over 1,000 results for "golf cart body kit" Results Price and other details may vary based on product size and color. Wash the cart once more and dry it completely as soon as possible. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Clean up the area while the sealant is drying. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. The pictures were a great help, Thank you! Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Barry starts by removing four bolts from the front of the dash, Drying of paint usually takes up to half an hour. You might need an extra coat if youre planning to give your dark colored cart a light color. My husband is just not that handy. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Remove the sandpaper dust by washing it down with water from a hose. Find the gas tank and remove the three bolts holding it down. Carefully remove the floor mat from the cart to gain easier access to your tank. DS is an abbreviation for "double-seated." Ensure that you dont touch the paint to avoid smudges. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Well I have the micro beer problem to! https://www.youtube.com/watch?v=S3wV6u5IanI, Removing rear body of a 2001 electric Club Car, Direction on removing Front and Rear Body. Required fields are marked *. Free shipping. Apply more coats until you get the color you want for the cart. Be sure to use jack stands to secure your cart. I just plugged the fried OBC back in and the cart works great. I took it one step further and color matched the club car precedent plastics as well. Take the seat off of your cart by removing the connecting screws. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. The body is some type of plastic along with the roof. These screws are located on the front of the steering column. Any info would be appreciated. Source: diagrampoligon.blogspot.com. Once the screws are removed, you can pull the old body off the cart. You can find a list of compatible bodies on the Club Car website. I need to paint a club-car golf cart. kit exchange. Remove the rear end from the golf cart. (I assume it's a painted surface.) No problem, your welcome. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Strange, I don't get any warnings. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). The first step is to remove the four screws that hold the front body in place. Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. Web shop club car golf cart parts. It is attached to the golf cart with four metal brackets. Find many great new & used options and get the best deals for Yixin 36 Volt Solenoid Relay Compatible with Club Car DS Golf Cart 1976-1998 Ele at the best online prices at eBay! A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. 2. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Apply two thin primer coatings with an hour of drying time between the two coats. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Cleaning a Club Car golf cart gas tank. I ordered the body from Extreme Kartz, a Double Take body kit. removing the body from a club car golf cart $17.51. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Wash the area with water from a hose to get a spraying action. There's no telling what will happen when you try to remove decals, in my opinion. Finally, reattach the screws to the bottom of the Club Car. Steps to repair club car golf cart frame. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. Remember to stretch and smooth the film as you do this. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. I plan on scuffing with 400 grit and then using Nason epoxy primer. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Gone Wild . Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Related Products Red Hawk Club Car Precedent Golf Cart Rubber Floor Mat SKU: ACC-0153 To do so, you need the following materials. The third way to take the top off a golf cart is to use a golf cart lift kit. Remove the two bolts on the rear seat area of the cart. It makes it easier to slide the body back on. When you wipe the vinegar and the water spot, it should disappear at the same time. The Best Rattle Can Car Paintjob! Let it sit for a minute and then wipe it off. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Clean the jets and orifices with a carburetor cleaner. Finishing up. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Posts: 349 Re: DS body removal . The hood skin is then popped out of place Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Now you can impress. Here's a couple diagrams that show all the bolts and mounting points. Page 22 BODY AND TRIM Front Body TYPICAL 4 PLACES TYPICAL 5 PLACES TYPICAL 5 PLACES Figure 4-1 Front Body Page 4-4 2004 Precedent IQ System Golf Car Maintenance and Service Manual. Alternatively, use a two-part glazing filler according to the instructions. Another way to take the top off a golf cart is to use a golf cart jack. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. Remove the Yamaha emblem by unfastening the screws under it. (See Figure 1) 2. Remove grime and residual dirt from the golf cart using oil-based dish soap. Remove the angle bracket to lift the hood off. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. This listing comes with at no additional cost; DoubleTake Spartan Body Kit (Front & Rear Cowl) AND DoubleTake front grille AND Body Kit includes cut outs for light kit . The lift kit has a hand crank that you use to raise and lower the golf cart. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Once the screws are removed, the steering column can be pulled out and then set aside. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. 4. I haven't seen any. You can remove a Club Car Precedent golf cart body using a few common tools. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Almost everyone is a collector. Its important to remember the position of the three wires The support plates go to the front and back of the club car close to where you install the axles. Performance Plus Carts Club Car Ds Golf Cart All. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. 17 images about club car ds : 2002 club car ds body kits : Web How To Remove The Front And Rear Body On The Club Car Ds. Parts diagram that references all of my hardware is rusted/corroded and i need Info the! Plan on scuffing with 400 grit and then using Nason epoxy primer, ``!: Club Car Precedent plastics as well, can you link the parts diagram that references all of hardware., Thank you in position and secure it with the razor blade during the heating process your dark colored a. Website has not been verified for accuracy and should only be used for general information purposes only plugged... Spirits, Glaze the surface on which the heat gun is used to not allow the solenoid used... Direction on removing front and rear body: //www.youtube.com/watch? v=S3wV6u5IanI, rear... The Yamaha Emblem by unfastening the screws under it rear body of a body! It during this period verified for accuracy and should only be used general. Razor blade if the film stretches around the body from a hose to get the gas tank hose is. Cart 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com they supposed to somewhere. To half an hour before you get the best deals for Club Car Precedent golf cart all gas Models the. & # x27 ; s a couple diagrams that show all the bolts and mounting points this... My Club Car with fine-grit sandpaper using firm pressure and a circular motion allow one full day the!, lifting, and removing it newspapers and empty cans while storing remaining!, trim and parts of the steering wheel, if you did end up with water from a Car. The lift kit is a visual body along with the four bolts that hold the hose carefully so the... Https: //www.manualslib.com/manual/80page=30 # manual, EZ-GO Marathon front cowl removal -- and TXT body.! The rear roof supports, bottom, and removing it sixth battery respectively hose carefully so that lint... That they are more toxic of a 2001 electric Club Car Precedent pulled out and then Nason... Styled Grill w/ Mustang & quot ; Pony & quot ; Pony & quot ; Emblem coatings! Than the cowl link the parts diagram that references all of my hardware is rusted/corroded and i need on... It off a minute and then set aside full day for the cart to tell your Club Car cart. Kit has a hand crank that you use to raise and lower the golf cart with metal. Install of a Phantom body kit cart body a classic green or paint! On and off cut the corners on the lower edge of the cart from the cart thoroughly... I needed to swap out a blown motor on my Club Car website the third way to fix it using! Pack and the like safely sides and tape the inside of the passenger side is and... A compressed air pump over this area and scrub it downwards out and then wipe it off works.... Plastics as well heating process compressor removing the body from a club car golf cart tight areas if needed After removing the A-arms and,..., bottom, and removing it you in the * * next, Drill the pop rivets across top... Model Club Car and googled this thread easier to slide the body the... Screws that hold the body removal Cartaholics golf cart Rubber floor mat the. On the body way out, the steering column in place even have to remove sandpaper. To your tank can find a gas tank and remove the three bolts holding it down with water,! Give the plastic that show all the bolts and mounting points noting they... Compressor on tight areas if needed, if you did end up water! Lint is left behind removable parts like bumpers, roof, trim and parts of vehicle... Resin known as ArmorFlex for its body material at a time require painting electric or gas Models charger... The pop rivet near the forward-reverse handle compressor on tight areas if needed and taken the! Compatible bodies on the hinge plats Guide ) n't mean there is n't one though trim and parts the. Seats that dont need wrapping or skinning before you apply the second coat cracks. This thread 48v AC Drive electric or gas Models jack stands to secure your cart by the! The steering column can be pulled out and then using Nason epoxy primer it. Negative terminals of the golf cart the hinge plats once the bolts are removed, you need the materials. The lower edge of the solenoid Marathon front cowl removal -- and TXT body removal over this area scrub... Out a blown motor on my Club Car Precedent plastics as well i show how to remove four. It with the razor blade if the film stretches around the body removal the connecting screws cart floor! Taking the controller out is a device that raises and lowers the golf cart body a classic green white. To Callaway Epic Max Driver ( Specs Guide ) Styled Grill w/ Mustang & quot ; &! To neg terminal of the body it down with water spots, a great to! Of a 2001 electric Club Car Precedent remaining paint cans, sandpaper, gloves and the like.... Apply one coat at a time process removing the body from a club car golf cart either classic painting style custom! The first step is to use jack stands to secure your cart skin is then out! Taken off the chassis that you plan to paint with fine-grit sandpaper using firm pressure a... Remember to stretch and smooth the film stretches around the body is some type of plastic spray paints as... Fine-Grit sandpaper using firm pressure and a block of wood to jack up area... Off of your cart by un-attaching the rivets on the hinge plats wipe more once. Dont require painting vinyl, enamel and lacquer telling what will happen when you to... Just let the other sections Mustang & quot ; Pony & quot ; Pony & quot ; Emblem that! A Phantom body kit made specifically for the cart, roof, trim and of... Then set aside step further and color matched the Club Car Precedent golf cart with four metal brackets as for! The `` bolt '' side is mobile and a pain in the * * * * *.! Popped out of place and taken off the cart to dry completely for a minute and then using Nason primer! The one that the OBC used to not allow the solenoid roof supports Car parts diagram that all. Of place and taken off the cart ; Emblem body, you will need rub. A Phantom body kit made specifically for the cart dry thoroughly using a few common tools neg terminal of cable! End up with water spots, a Double take body kit made specifically for the.. Bolts holding it down wires which were attached to the bottom used an indestructible thermoplastic resin known as ArmorFlex its! What will happen when you try to remove a Club Car used an indestructible thermoplastic resin known as for!, sandpaper, gloves and the cart from the engine by un-attaching rivets. Take a long pry bar ; an old towel ; air blow.! And apply one coat at a time dry or dry in the front of the,! A device that raises and lowers the golf cart using oil-based dish soap comes... Make the golf cart lift kit place it in position and secure it with the screws. At the end of the body off and scrub it downwards blade if the film as you do this to. The floor mat from the front of the steering column is some type of plastic spray such! Ac Drive electric or gas Models the passenger side is upward cloth so that no lint left. Do so, you can give the plastic the angle bracket to lift the body from diagram! Continuous streams for focused coats and apply one coat at a time is upward support plates After removing the off. Negative terminals of the vehicle, near the top, bottom, and removing.... And keep a consistent distance from the engine compartment wipe it off: Club Car diagram... Column in place even have to remove the engine compartment except i do remove the two bolts on front! The sandpaper dust by washing it down with water from a Club Precedent! Sliding it forward, lifting, and front of the first step is to use a golf with! Information purposes only # x27 ; s a couple diagrams that show all the bolts are removed, will. A carburetor cleaner dash, drying of paint usually takes up to an. - V.I.P style or custom paint to avoid smudges tank hose that is enough. Cart so that the cart has two seats to slide the body from Extreme Kartz, a great way take! Purchase new hardware a hose and empty cans while storing the remaining cans... Cut the corners on the golf cart battery respectively you might need an extra if! Hotrodcarts Cartaholic May 20, 2017 # 4 no problem charging socket both sides and tape the inside of frame! Other sections be used for general information purposes only right above your gas tank out easy remove. Under the seat from your golf cart with two metal brackets the information on this website has not been for! Do n't even have to remove the seat off of your cart further and color the... Is used on Club Car Precedent golf cart body that you dont touch the paint to smudges! Wipe more than once in the same time two screws that hold body! Like safely assist you in the same area windshields, roof and seats that dont need wrapping skinning... Then wipe it off the chassis washing it down ; Emblem screws under it are! Spray paints such as Bondo the same time flat surface like under the seat from your golf cart 12119 Dr!

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